Pillar guide

Gas Proving Systems & Pressure Proving Panels

A gas proving system tests the downstream pipework for soundness before releasing gas. If an appliance tap has been left open or a joint is leaking, the sequence fails and the solenoid valve stays shut.

  • Proves pipework soundness at every start-up
  • Detects appliance taps left open overnight
  • Often combined with ventilation interlock in one panel

System architecture

Fan SensorsPressure / airflow / currentEmergency StopLatching e-stop buttonsGas DetectionMethane · CO · CO₂Interlock ControllerGas safety control panelProving PanelPressure proving testSolenoid ValveNormally closed shut-offAppliancesCatering / boilersproving result
Interlock Controller → Fan Sensors → Proving Panel → Solenoid Valve. Losing any proof of ventilation de-energises the valve and isolates the gas supply.

The proving sequence

  • Operator presses START; ventilation proof is confirmed
  • The panel pressurises the test section via the proving valve
  • A pressure switch monitors decay over a fixed test period
  • Pass: the main solenoid valve is energised and gas is released
  • Fail: the panel alarms with a proving fault and gas remains isolated

Installation and commissioning

  • Correct test volume and switch set point for the pipework size
  • Proving valve, main valve and vent line positioned per manufacturer data
  • Recorded test period, set pressures and pass/fail thresholds
  • Operator training on start-up and reset

Proving faults and what they mean

Panel indicationMeaningAction
Proving fail on start-upDownstream leak or open appliance tapClose all taps and repeat; if it fails again, tightness test
Proving times outTest volume too large or proving valve restrictedReview commissioning settings
Passes then trips in serviceVentilation proof dropping, not a proving faultInvestigate fan/pressure switch

Frequently asked questions

Do I need proving as well as an interlock?

Proving is required where a risk assessment or IGEM/UP/19 design identifies the possibility of gas being released into an unattended space — commonly in kitchens with multiple appliance taps and in plant rooms.

Why does proving fail every morning?

The most common cause is an appliance isolation tap left open at close-down; the second is a weeping joint or gas tap gland.

Related guides

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